Some models have overhanging parts, which means that parts of the model float mid-air when you would print the model. In this case, you must print a support structure under the model to prevent the plastic from falling down. This can be achieved by enabling “Generate support”.
Dual extrusion machines offer the possibility to create water-soluble supports. To make use of this feature, you can specify which parts of the support are printed with which extruder. The setting is divided into:
- Support infill extruder
- First layer support extruder
- Support interface extruder
- Support roof extruder
- Support floor extruder
This setting defines where the support structure is printed. It contains the following options:
- Touching build plate: Support material is only printed from the build plate up
- Everywhere: Support material is printed below every part that needs support, which means that it can also be placed on or inside a model
The overhang angle influences how much support material is added. A smaller angle leads to more support. For example, at a value of 0° all overhangs are supported, while at 90° no support material is added.
There are different patterns available for printing support structures, resulting in sturdy or easy to remove support. You can choose from the patterns below:
Support wall line count
The support wall is a perimeter printed around the support pattern. This wall adds strength to the outer parts of the support structure to improve reliability, mainly used for printing PVA material. When printing supports with the build material, removal of support is more important, and no extra support wall is used.
When a zig-zag support pattern has been selected, this setting becomes visible. It connects the end of zig-zags, which strengthens the support structure and increases adhesion to the build plate by the support structure.
This defines the density of support structures. A higher value will lead to stronger support, but these will be more difficult to remove and take more time to print.
Support infill line directions
This feature rotates the support pattern by the set degree angle. This allows to rotate the support structure to a more beneficial alignment with the model. This works for all support patterns.
The support brim adds a number of concentric layers on the inside of the support structure on the initial layer, similar to the model brim. It improves the adhesion of the support material to the build plate, improving its reliability.
This refers to the distance from the top and bottom of the support structure relative to the model. This setting is divided into the top distance and bottom distance. The top distance defines the distance between the top of the support and bottom of the model and the bottom distance refers to the distance between the bottom of the support and top part of the model.
A small distance between the support structure and parts of the model is necessary in order to remove the supports easily after the model has been printed. A low value creates a smoother surface, but can also make it more difficult to remove the support properly.
Under this setting you can adjust the distance between the support structure and the model in the X and Y directions. A higher value reduces the chance of the support structure hitting the model. However, this also creates a larger distance between model and support structure, which may result in smaller overhangs not being fully supported.
Support distance priority
After the launch of Ultimaker PVA, the support Z-distance was set to 0. This introduced a scenario where the X/Y-distance would offset the PVA from the model, decreasing the support quality. The support distance priority ensures that the PVA aligns with the model perfectly. The image below shows the priority when X/Y overrides Z, and when Z override X/Y.
Minimum support X/Y distance
When the Z overrides the X/Y-distance priority, as discussed above, the X/Y-distance may force the support to hit the model. To ensure a safe distance, the minimum support X/Y-distance should be kept at all times.
Stair step height
When “Support placement type everywhere” is selected, support structures are printed with the model. This structure doesn’t necessarily follow the contours of the model smoothly. Instead, the bottom of the support structure consists of small stair-like steps. Changing the stair step height value affects how big these steps should be. A low value will result in a smoother bottom of the support and more connections between the model and support structure. A higher value makes it easier to remove the support afterwards.
Support stair step maximum width
This is the maximum width in the X/Y direction where a stair step appears. When a plane does not change height within these 5 millimeters, the support is handled as regular support.
Join distance is the maximum distance between support structures in the X/Y directions. When separate structures are closer together than this value, they will merge. Using a high value for this setting will cause support structures will merge sooner. This can help increase the stability and strength of the support, especially when the support structures are very thin. It is important to note that a high value can make the support structures so dense that it is difficult to remove.
Support horizontal expansion
By using horizontal expansion, an offset can be applied to support structures in the X and Y direction. High values will expand the support areas, resulting in sturdier support. Very thin support areas can be removed completely by using a negative value. The right side support of the model below can easily be printed, although the supported area is very thin.
Support infill layer thickness
Support infill can be printed two layers at a time; it does not need to be visually appealing since it’s removed after printing. This can be done by setting a support infill layer thickness to a multiplication of the layer height.
Gradual support infill steps
Gradual support works similar to the functionality of gradual infill. Each gradual infill steps divides the infill density by two, resulting in a lighter infill at the bottom and dense infill towards the top. Gradual infill improves support cost and efficiency without the impairment of visual quality.
Minimum support area
This setting defines the minimum footprint area supports need to cover, before being ignored. By default, all areas in need of support are printed. When thin support structures occur in unwanted places, they can be filtered out.
Enable support interface
A support interface generates a dense skin on the roof and floor of the support structure on which the model is printed. Doing this supports the bottom layer of the print better, leading to a more even surface. It is important to remember that a support roof is more difficult to remove than regular support, so post-processing may require more work, specifically when using non-soluble supports.
The support roofs and floors can be set separately and each has its own options:
- Support interface thickness: The thickness of the support interface(s)
- Support interface resolution: The resolution checked in the Z-direction, which determines where support interface is printed
- Support interface density / line distance: The density of interface of the support structure
- Support roof pattern: The pattern that determines how the roof of the support structure is printed
By enabling this setting, support structures are printed as towers that reinforce tiny overhang areas. Support towers are only printed for support areas that are smaller than the set minimum diameter. All support areas larger than this value will use regular support.