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Sara Wickstrom
April 10, 2025Welcome back to our application spotlight series, where we show real-world 3D printed solutions that solve industrial challenges. Each week, we highlight how 3D printing can reduce costs, boost efficiency, and open the door to smarter manufacturing.
This week, we’re zooming in on a 3D printed infeed scroll wheel - also known as a Timing screw - used to optimize bottle and can handling on production lines.
Developed for Trivium Packaging, this customized scroll wheel demonstrates how 3D printing enables fast, durable, and highly effective parts that keep high-speed lines running smoothly.
In industries like food and beverage production, precision and speed go hand in hand. The infeed scroll wheel is a critical component that guides containers—such as aluminum cans—into position as they move toward fillers, cappers, or labelers. Some timing screw designs go beyond simple alignment; they can re-orientate the position of the product, create a consistent gap between items, and even divide a single product inlet into two separate outlet streams. This versatility helps streamline operations and ensures efficient, high-speed processing.
Its helical grooves space and orient each can precisely, ensuring smooth movement and preventing jams or collisions that could slow down or halt the line. Traditionally, these parts require long lead times and high manufacturing costs, especially when unique sizes or line configurations are involved.
Using 3D printing and a carbon-reinforced nylon material, Trivium developed a custom-fit infeed scroll wheel that delivers consistent spacing and reliable performance at a fraction of the cost and time. Materials like Nylon CF Slide, known for their strength and low-friction properties, are ideal for such high-demand applications.
Here’s what sets this 3D-printed scroll wheel apart:
Thanks to its optimized helical design, the scroll wheel ensures smooth, consistent product spacing - even in fast-moving production environments. This keeps the line flowing and reduces costly downtime.
The flexibility of 3D printing meant the scroll wheel could be tailored specifically for Trivium’s aluminium can line. From dimensions to material selection, every element was optimized for performance.
Thanks to additive manufacturing, the infeed wheels could be optimized for weight reduction. With 3D printing, the application could be created to match the exact weight requirement.
Printed with carbon-reinforced nylon, the infeed scroll wheel is built to last. It withstands the constant motion and pressure of a busy production floor without compromising accuracy.
By switching to 3D printing, Trivium achieved the following:
€9,901.50 in savings – a cost reduction of up to 99%
12.5 days saved – slashing lead time by 90%
The success of the infeed scroll wheel is just one example of how 3D printing can revolutionize industrial processes. With the new UltiMaker S8, you can unlock high-performance, dual-material prints with 4x the productivity—perfect for customized components like this one.
Whether you're streamlining a packaging line or solving a bottleneck, discover how additive manufacturing can give your business a competitive edge.
4x the productivity of its predecessor while also improving print quality to 0.15mm ± 0.15%. That is made possible by the innovative UltiMaker Cheetah motion planner, together with new high flow cores and improved feeder system.
Explore S8