Welcome back to our application spotlight series, where we highlight innovative 3D printed solutions solving real-world industrial challenges. Each week, we explore how 3D printing helps manufacturers cut costs, save time, and bring more flexibility to production processes.
This week, we’re diving into safety, specifically, how 3D printing is empowering facilities to produce custom Lockout/Tagout (LOTO) tools that protect workers and keep operations running smoothly.
Custom LOTO tools for safer maintenance
Lockout/Tagout procedures are a cornerstone of workplace safety, preventing accidental machine activation during maintenance or emergencies. But with machines of all shapes and sizes, finding the right LOTO device for every valve, switch, or latch can be a challenge—and a costly one.
That’s where 3D printing comes in.
With the UltiMaker S series and a bright visual filament like red PETG or Tough PLA, safety teams can design and print LOTO devices that fit exactly where they’re needed- onsite, on demand. Whether it’s a retrofitted switch cover or a chain guard that would otherwise take weeks to order, 3D printing brings fast, adaptable protection to the factory floor. Most LOTO tools are made without the need to be disassembled and stored somewhere else.
Precision-fit, modular, and compliant
A 3D printed LOTO device is more than just a placeholder. It’s a tailored safety enhancement, engineered to lock over specific machine components and enable the secure attachment of standard padlocks and warning tags.
From food and beverage facilities to complex production lines, LOTO tools can now be created to match exact operational needs - without relying on external suppliers or slow delivery chains.
